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Vibrating Screen

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What Is a Vibrating Screen?

A vibrating screen—sometimes called a vibratory screen or vibration separator—is an industrial machine that uses controlled, high‑frequency vibration to move bulk solids across a screening surface. As material travels over wire‑mesh, polyurethane, or perforated‑steel decks, smaller particles pass through the apertures while oversize pieces discharge at the end. The continuously agitated bed prevents blinding, maintains sharp cut sizes, and delivers higher throughput than static sieves or rotary drums, making vibrating screens critical in mining, aggregates, chemicals, food processing, pharmaceuticals, and recycling facilities.

Purpose‑built for harsh duty, PK Machinery’s PK‑V Series Vibrating Screens combine adjustable eccentric drives with reinforced side plates to deliver stable, high‑capacity stratification in even the heaviest material flows. Food‑grade linings, dust‑tight covers, and snap‑in meshes let the same chassis switch seamlessly from crushed ore to cocoa powder while keeping downtime to a minimum. Continue scrolling to explore our industry‑specific screening packages and see real‑world application snapshots that show how each configuration solves common throughput, cleanliness, and maintenance challenges.

High‑Load Ore & Aggregate Classification

In open‑pit mines, quarries, and large crushing stations, material surges can exceed a thousand tonnes per hour and contain abrasive rock up to 300 mm. PK Machinery’s YA/YK Series Circular Vibrating Screens are purpose‑built to keep these flows moving, delivering accurate coarse‑to‑fine separation at 80 – 1 700 t/h while withstanding continuous impact and severe dust environments.
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Heavy‑Duty Mechanics for Impact Resistance

Reinforced side plates and beam work pair with a rugged eccentric drive to generate 9.5 – 11 mm double‑amplitude vibration (> 5 g), allowing the screen to absorb large, sharp‑edged stone without structural fatigue.

Adjustable Speed Matches Changing Feed Conditions

Three preset running speeds—708, 755 or 845 rpm—let operators tune throw and residency time as ore density, moisture, or gradation shifts, preventing bed build‑up and mesh blinding during peak tonnage.

Multi‑Deck Polyurethane & Wire Mesh Layouts

Single, double, or triple deck configurations combine abrasion‑proof polyurethane panels with quick‑change wire cloth to deliver simultaneous 40 mm, 5 mm, and 3 mm cuts, or integrate an optional dewatering section for final moisture control.

Maintenance‑Minded Design Reduces Downtime

A simple drive train, centralized grease points, and tool‑less clamp bars allow daily checks to be completed in minutes, while durable media extends change‑out intervals—shifting routine maintenance from every shift to weekly walk‑arounds.

Fine‑Chemical & Pharmaceutical Powder Screening — How PK Machinery Solves It

Fine chemicals, APIs, and excipients demand micron‑level sizing accuracy, zero metal contamination, and absolutely no mesh blinding. PK Machinery’s CZS Series Ultrasonic Vibrating Screen is engineered around those requirements, converting 18 kHz ultrasound into high‑frequency mesh agitation that keeps even electrostatic, agglomerative, or hygroscopic powders flowing freely.
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Ultrasonic anti‑blinding up to 600 mesh

The integrated generator drives a 18 kHz wave through the screen surface, breaking surface tension so <45 µm particles can pass without clogging; screening accuracy stays above 98 % while throughput rises 1–10× versus conventional rotary sifters.

GMP / food‑grade contact construction

Optional 304 / 316 L stainless steel frames, silicone seals, and a fully enclosed cover prevent cross‑contamination and meet FDA & EU hygiene directives—ideal for active pharmaceutical ingredients, vitamins, and specialty additives.

Quick‑change multi‑deck design

One to three screening layers (400–2000 mm diameters) allow cascading cuts—e.g., 250 μm, 150 μm, 75 μm—in a single pass; tool‑less clamp rings let operators swap meshes in ≤ 15 minutes, minimising batch‑to‑batch downtime.

Low‑residue, easy‑clean ergonomics

A smooth, polished interior and centralised grease points reduce product hold‑up; no bouncing balls means no rubber fragments in the product stream, and CIP spray ports can be fitted for closed‑loop washdown.

Food‑Grade Raw Material Screening & De‑contamination

Sugar crystals, spice powders, coffee grounds and grain flours all require tight particle‑size control and zero foreign‑matter risk. Drawing on decades of hygienic‑equipment experience, PK Machinery’s Rotary Vibro Sifter and CZS Ultrasonic Vibrating Screen line is widely applied in food, sugar, salt and other edible‑product plants, giving processors the throughput and sanitation they need to stay HACCP‑ and ISO 22000‑compliant.
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Food‑grade contact surfaces

All wetted parts can be supplied in polished 304 / 316 L stainless steel with FDA‑approved silicone seals, ensuring no metal migration or flavour carry‑over even in acidic or oily ingredients.

Ultra‑clean, dust‑tight construction

A fully enclosed cover with quick‑lock clamps and optional negative‑pressure outlet keeps airborne fines inside the machine, maintaining a clean room environment and eliminating cross‑batch contamination.

Ultrasonic anti‑blinding for sticky or electrostatic powders

An 18 kHz ultrasonic generator agitates the mesh surface, preventing screen clogging and sustaining ≥ 98 % pass rates on powders as fine as 600 mesh—ideal for cocoa, starch or milk‑powder grades that typically block conventional sifters.

Rapid multi‑deck changeovers

Tool‑free clamp rings let operators swap one‑, two‑ or three‑layer meshes in under 15 minutes, enabling single‑pass cuts (e.g., 850 µm, 425 µm, 150 µm) and slashing downtime between recipe runs.

Solid‑Waste Recycling & Resource 

Recovery

Modern MRFs and industrial recycling lines handle a chaotic mix of light film plastics, shredded wood, glass cullet, and scrap metal. PK Machinery equips these plants with purpose‑built trommel and circular vibrating screens that keep conveyors moving, reduce hand‑sorting, and lift recovered‑material purity.

Four recycling challenges we solve
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No‑shaft trommel combats film wrap & sticky waste

The shaft‑less GTS drum lets lightweight bags, foil, and flexible packaging ride the full cylinder without snagging on a centre shaft.

Designed specifically “for screening material with small density, such as waste, wooden chips, activated carbon … construction material, chemical material”.

Custom apertures up to 90 mm handle mixed streams

Drums are offered in 1 – 2.5 m diameters, 1.5 – 12 m lengths, and 5 – 90 mm hole sizes, so a single screen can scalp oversize, separate 3D/2D fractions, or prepare glass cullet before optical sorting.

Self‑cleaning action minimizes downtime

As material “turns over and rolls inside the drum, stuck pieces rebound to prevent clogging,” keeping throughput stable even with damp organics or sticky films .

Heavy‑duty circular screens finish the job

YA/YK circular vibrating screens, originally built for mining, deliver 80 – 1 700 t/h at adjustable 708/755/845 rpm—ideal for final sizing of crushed glass or metal fines in recycling circuits.

The product page notes their suitability for “mining, construction, aggregates, and recycling” with robust decks and multi‑layer options.

Henan Pingyuan Mining Machinery Co., Ltd. specializes in various mining machinery productions such as vibrating screen, belt conveyor, bucket elevator, screw conveyor, and some spare parts, etc. Research & Development, production and sale are formed into an integral system.

CONTACT US

  +86-373-5799198
  +86-373-5071699
  +86-18236198171
  info@pkmachinery.com
  289 Yellow River Road, Xinxiang City, Henan Province, China.
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